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OPTIMISATION OF THE PRODUCTION PROCESS

BOXER 50 with aluminium pneumatic control unit / Industrial paint pump

In a plant specialising in the industrial painting of metal components, the BOXER 50 pneumatic double-diaphragm industrial paint pump (with aluminium central unit) has been installed to manage the transfer and distribution of paint products to the spray booths.
This solution was chosen to ensure operational continuity, reliability and ease of maintenance within a process where the quality of fluid transfer directly affects the final coating result. Thanks to its configuration, the pump ensures a constant supply to the end-users, contributing to process stability and a significant reduction in plant downtime.
DISCOVER
SUMMARY

Company profile

The client company operates in the industrial contract coating sector and carries out surface treatments for components intended for the automotive, metal furniture, electromechanical and industrial machinery sectors. The plant is equipped with automatic spray booths and manual painting stations that require reliable systems for handling primers, enamels and technical coatings, whilst maintaining high standards of quality and productivity.

  • CLIENTCompany specialising in the industrial coating of metal components
  • INDUSTRYIndustrial coating and surface treatments
  • SOLUTIONPneumatic double-diaphragm pump
  • MODELBOXER 50 in aluminium with central aluminium block
APPLICATION

Application of the BOXER 50 industrial paint pump

The BOXER 50 has been installed as an industrial paint pump within the supply circuit of the paint booths to transfer the product from the mixing tanks to the application lines. The pump handles various types of coating products, including:

  • solvent-based paints
  • water-based paints
  • anti-corrosion primers
  • industrial enamels
  • protective coatings for technical applications

The system requires a continuous and steady supply of the product to ensure uniformity during the spraying phase and to avoid interruptions that could compromise the quality of the finish. The double-diaphragm technology also allows fluids of different viscosities to be handled without altering their characteristics and without causing emulsification or product degradation.

USE

Operating conditions for BOXER 50 paint pumps

In the production process, the paint pumps operate daily to supply the paint booths across multiple shifts. The system is connected to the mixing tanks and keeps the product flowing to the points of use, ensuring a constant supply of paint throughout the production process. The pump configuration with an aluminium housing has proved particularly suitable for industrial environments where mechanical robustness, ease of maintenance and operational continuity are required. The pump is also used during colour changeovers and line flushing operations, facilitating the management of different production batches.

CUSTOMER REQUIREMENTS

Why choose the BOXER 50 with an aluminium pneumatic control unit as an industrial paint transfer pump

The company required a solution capable of ensuring reliable paint transfer without compromising product quality and without introducing complexity into plant management. It was essential to have a paint transfer pump capable of continuous operation, compatible with different paint formulations and easily integrable into existing lines. The customer also required a robust solution with low maintenance requirements and capable of ensuring high operational availability during peak production periods. The choice fell on the BOXER 50 with an aluminium central block, thanks to its combination of reliability, simple design and versatility of application.

RESULTS

Results achieved with the industrial paint transfer pump

The installation of the BOXER 50 has helped to improve the efficiency of the paint distribution system, ensuring a more stable supply to the spray booths and greater continuity in the production process. The robustness of the aluminium pump unit has enabled high performance to be maintained even during intensive work cycles, reducing maintenance requirements and improving the overall reliability of the system. The pump was integrated into the existing system without any major modifications to the production lines, enabling rapid commissioning and more efficient management of the painting operations. Thanks to the consistent flow of the product and its ability to adapt to different types of paint, the solution has helped to improve process quality, optimise production times and reduce operational downtime, thereby supporting the plant’s efficiency and productivity objectives.

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