Sustainability is an increasingly important priority in all industries. With increasing pressure from consumers, investors and regulators, companies must adopt technologies that reduce environmental impact and improve energy efficiency. In this context, AODD pumps stand out as a perfect solution that combines high performance and environmental awareness.
The energy efficiency of AODD pumps
In industrial production processes, energy consumption can account for up to 90% of operating costs, a dynamic also found in pumping systems. In this context, AODD pumps offer an effective answer thanks to advanced technological solutions designed to optimise compressed air efficiency. In particular, Debem’s AODD pumps represent a technological solution of excellence, designed to meet the needs of reliability and energy savings. Thanks to innovative design and patented technologies, these pumps offer optimal performance even in demanding environments, reducing operating costs and ensuring compliance with the highest standards of quality and sustainability. Below is a descriptive overview of how these solutions can become an ally in achieving high standards of sustainability.
The coaxial anti-stall pneumatic heat exchanger: a Debem patented solution
The technological heart of Debem’s AODD pumps lies in their coaxial pneumatic anti-stall heat exchanger, a Debem patented system that guarantees superior performance even in very critical operating conditions. This device manages the flow of compressed air to balance the pressure on the diaphragms, using an anti-stall circuit to ensure continuous and efficient operation. A distinctive feature is the integration of the control part (spool) and the power part (exchanger) in a single block. This design significantly reduces pressure losses during the passage of compressed air through the pump, improving overall performance. Furthermore, the entire exchanger is constructed from corrosion-resistant plastic materials, with the exception of the shaft connecting the diaphragms. This makes it ideal for handling aggressive fluids or in environments with corrosive fumes. A further advantage is its pre-lubrication, which eliminates the need for lubrication of the supply air. Instead, the air must be dried and free of impurities such as oil, dust or condensate, ensuring a long system lifetime. The simplicity of the design, with a reduced number of components, makes maintenance and parts replacement extremely quick and economical, increasing the pump’s operational uptime.
Debem guarantees one of the lowest air consumption levels on the market
The design of Debem pumps focuses on optimising the space behind the membranes. Internal volumetric profiles are designed to ensure total expansion of the diaphragms using minimal volumes of compressed air. This innovative design allows the pumps to maintain high operating efficiency even in the absence of electronic control systems, which other manufacturers often offer as optional extras. This is why Debem stands out for having developed double-diaphragm pumps that achieve some of the lowest air consumption levels on the market. These figures, expressed in NL/minute, are carefully verified with state-of-the-art certified instruments, offering customers real and transparent values. A further hallmark of Debem’s transparency and reliability is the use of a state-of-the-art test bench. This in-house testing system is equipped with certified instruments that ensure pumps comply with the latest standards, including those of the European Industry 4.0 project. This infrastructure enables Debem to provide reliable data on pump performance, protecting customers from misleading claims.
Additional sustainability benefits for users of Debem double diaphragm pumps
Debem diaphragm pumps also offer a number of practical advantages that meet the daily operational needs of users.
- Energy efficiency: thanks to reduced pressure drops and optimised volume profiles, Debem pumps consume less compressed air, significantly reducing operating costs.
- Durability and strength: Corrosion-resistant materials and robust design ensure that the pumps can operate in extreme environments and with aggressive fluids, prolonging their service life.
- Maintenance made easy: with a reduced number of internal components and a modular design, Debem pumps are easy to dismantle and repair, minimising downtime.
- Certified performance: flow and consumption data are verified with advanced instruments, giving customers the assurance that they are purchasing a truly efficient product.
- Regulatory compliance: the pumps comply with the most stringent regulations in terms of sustainability and efficiency, positioning them as ideal choices for companies oriented towards the green transition.
Increase your level of sustainability with Debem pumps
AODD pumps are not just tools, but true allies in the transformation to a greener, more efficient industry. Their ability to combine energy savings, durability and ease of operation gives companies a tangible competitive advantage, improving operational performance while meeting the most stringent environmental standards. Don’t wait to transform your company’s future! Contact our sales team to discover all Debem solutions and take the first step towards sustainable and successful innovation.
